These days, because of recent Tesla issues, many people say things like “using cylindrical cells was a mistake” or “Tesla had no choice but to use them.” That might have been true long ago when prismatic and pouch cells were not widely available. But even today, choosing a cell type is far from a simple decision. In battery pack design, there is always a trade-off. Safety, energy density, manufacturing complexity, and cost are all interconnected, and the outcome depends on wh